Powder Consolidation
Royce at the ±¬ÁÏTV combines computational material design, high-throughput materials discovery, rapid scale-up, and material property screening, to deliver a step-change in the manner novel materials are developed for specific applications.
±¬ÁÏTV Powder Consolidation
Our capabilities support the key technical challenge of innovating processes to efficiently fabricate and test material libraries, whilst simultaneously capturing sufficient information which can be shared with manufacturers to enable rapid deployment to occur.
Additive Manufacturing technologies developed through Royce at the ±¬ÁÏTV hold the potential to displace existing technologies with reduced material waste and increased part complexity.
Melt Spinner casts a thin ribbon of rapidly quenched amorphous material in 100g batches, and is suitable for Al, Fe, Ni, and Cu alloys.
In powder metallurgy, HIP allows us to compress a volume of metal powder at such high temperatures and pressures, that through a combination of deformation, creep, and diffusion, you actually create a product with an homogenous annealed microstructure (compact solid) with minimal or no impurities in the materials. Meanwhile our research CIP is used to shape form powders into a green body, prior to sintering. This model allows the pressing of various shapes, including discs, bars, and tubes, and is therefore a near-net-shape process.
Field Assisted Sintering Technology/Spark Plasma Sintering (FAST/SPS) uses a DC electric current to directly heat the mould and/or sample through Joule heating. This direct heating allows high heating rates and low processing cycle times to be achieved. Lower temperatures and mould pressures are also typical compared to conventional hot pressing and sintering techniques.
FAST/SPS offers new possibilities to manufacture numerous materials with potentially extraordinary characteristic
Key Equipment
| Equipment | Location | Expert Lead |
|---|---|---|
| AMP Workshop (RDC) | Dr. George Maddison | |
| AMP Workshop (RDC) | Dr. George Maddison | |
| Additive Manufacturing - Arcam Q10 Plus | Dr. George Maddison | |
| Additive Manufacturing - Arcam Q20 Plus | Dr. George Maddison | |
| (FormAlloy) | Quarrell Lab | Dr. George Maddison |
| Royce Translational Centre | ||
| AMP Workshop (RDC) | ||
| AMP Workshop (RDC) | Dr. Nick Weston | |
| AMP Workshop (RDC) | Dr. Nick Weston | |
| AMP Workshop (RDC) | Dr. Nick Weston | |
| Royce Translational Centre | Dr. Will Pulfrey |
Key Case Studies
Using 'Waste' Powders to Create Parts for Lightweight Vehicles
Enquiries
All enquiries regarding access can be made via email to royce@sheffield.ac.uk
Further information about Equipment Access Schemes and Subsidies can be found .